Steel Rolling Mill Equipment Manufacturer

• After-sales Service: Engineer Can Be Avalible Go All Over The Word
• Warranty: 1-3 Year
• Rolling Shape: Ribbon, Bar, Wire, Wire Rod, Rebar, Tmt Bar
• Product: Profile, Rolling Beam, Steel Billet, Cogged Ingot, Wire Rod, Rebar, Tmt Bar
• Roller Position: Horizontal
• Roller Number: Two-High
• Model NO.: HJ-005
• Layout: Continuous
• Type: Hot Rolling Mill
• Item: Rolling Mill Equipment Manufacturers
• Input: Steel Scrap
• Output: Billet Ingot
• Color: According to Customer′s Request
• Transport Package: Seaworthy Packing or as Customer′s Request
• Specification: SGS; ISO
• Trademark: HangJI
• Origin: Shaanxi, China
• HS Code: 8455219000
• Production Capacity: 100 Sets Per Year

Product Description

Product Description

Roughing rolling mill machine 2hi ,3hi 4hi for wire rod,TMT bar ,and other sectional steel making

1. Final product: 5.5-12mm wire rod, 8-32mm rebar, 40-120mm round bar,strip steel etc;
2. Raw material: steel scrap or billet
(billet section size:60*60mm,80*80mm,100*100mm,120*120mm,130*130mm,150*150mm,180*180mm etc;
length: 3m,4m ,6m or 12m )
3. Annual capacity: 50,000T/Y; 100,000T/Y; 150,000T/Y;  200,000T/Y;   300,000T/Y; 500,000T/Y;  800,000T/Y etc.
4. Steel type:Low carbon steel, middle carbon steel, high carbon steel,quality carbon structural steel, alloy steel, cold heading steel ,welding steel,titanium alloy,tool steel etc.

Process Flow:

Scrap to rebar:
Scrap → Smelting furnace → CCM(Casting) → ( online heating furnace) → roughing  mill machines → intermediate rolling mill machines → finishing rolling mills  → shear  →  cooling → sizing →collecting → packing → rebar storage;

Billet to rebar/wire rod:
Steel billets → reheating furnace → roughing mill machines → intermediate rolling mill machines → pre-finishing mills  → shear → cooling → sizing →collecting → packing → rebar storage;
(Pre-finishing mills → shears → wire rod block mills → pinch roll and laying head  → coil cooling conveyor → coil collection station  → PF line  → packing → wire rod storage )

Main Features:
1) Complete continuous rolling,control rolling,control cooling rolling process setting.
2) Adopting advanced world famous brand components in machine key parts ,electric parts and operation parts. 
3) The rolling process is smooth,finished products have high precision and quality with high production yield.
4) Running in a high automatization and intellectualization,save manpower.
5) Comprehensive service for equipment supply, layout design, after-sales installation and commissioning services.

Roughing/intermediate angle steel hot rolling mill  
             
Name:Housingless Mill "short stress  path"                             
Brand:Hangji
Original: China
Feature:
-- Long roll lifetime.                                                                
-- The roll gap neutrality better and easy to operate.              
-- Fast roll change, high automation efficiency etc.             
-- Short stress line model much better for wire rod              
   and bar production.        
 

Detailed Photos

 Pre-finishing mill/Modular rolling mills with H-V arrangement                                                  
                                           Name: Modular rolling mills with H-V arrangement  
                                           Brand: Hangji
                                           Original:China
Feature:
-- The roller gap is adjusted by using the eccentric locking collar, by adjusting the lead screw and nut , the eccentric locking collar will spin and then drive the roller shaft to move symmetrically, in so to achieve the adjustment of roller shaft gap. The best advantage of this adjustment method is that the central line will be kept unchanged.
-- By using the thrust bearing that fixed at the end of the roller shaft, we can effectively prevent the axial shift of the roller shaft, in so to ensure size accuracy of the product. 
-- The size and structure of the roller box for horizontal framework and vertical framework are the same, all the parts are interchangeable.
-- The power transmission and speed control are conducted by a pair of spiral bevel gears in the transmission box, the reducer is omitted from the transmission system of the vertical rolling mill, so that the whole equipment is lighter and smaller.
-- As the horizontal framework is completely symmetrical, it can be rotated 180°, so it can be shared by two production lines that located at its right and left side. 
-- Guides device
The entrance of roller box has installed scroll guide and slip guide, the exit of roller box just has slip guide, slip guide is lubricated by special lubrication device.

Wire rod block mill/monoblock                
Name:Top cross 45 ° no twist heavy duty block mill train 
Brand:Hangji
Original: China
Feature:
-- High load capacity
-- Low maintenance oil film bearing design     
-- Multi-groove rolls for maximum roll utilization
-- Universal stand design allows interchangeability from one stand position to another 
-- Interlocks with mill controls


Finishing mill(wire rod block mill/monoblock)
Name: Top cross 45 ° no twist heavy duty block mill train
Brand: Hangji
Modle: 90m
Original: China
Feature:
-- Unmatched production levels
-- Improved laying pattern and coil package
-- Minimized vibration and downtime
-- Patented technology
-- Electric linear actuator replaces hydraulic lines
-- Retrofits available for existing High Speed Laying Heads
 

Product Parameters

Name	specification	Max.roll diameter / Min.roll diameter Фmm	Barrel length mm	Max. rolling force  t	Max. rolling torque t.m
Short-stress rolling mill	Ф600  2hi mill	650/570	800	244	28
	Ф550  2hi mill	600/500	800	220	18
	Ф450  2hi mill	495/420	700	140	12.2
	Ф400  2hi mill	430/370	650	90	4.28
	Ф350   2hi mill	380/330	600	71	2.4
	Ф320   2hi mill	350/300	600	61	2.2

	Stand	Design speed(m/s)	Guaranteed speed (m/s)	Incoming material specification(Фmm)	Trimmed size(Фmm)	Feed temperature (ºC)	Motor power (KM)	Rolling steel grade
135m/sNo-twist 45° side cross model	6stands 8"×2.6"×4	135	50-70	Ф13-16	Ф6.5-10	900-1050	2000	Low and medium carbon structural steels Low alloy steel
	6stands 8"×3.6"×3	135	50-70	Ф13-16	Ф6.5-10	900-1050	2000
	8stands 8"×3.6"×5	135	50-80	Ф13-19	Ф5.5-14	900-1050	1500×2
	8stands 8"×8	135	50-80	Ф13-19	Ф5.5-16	900-1050	1600×2
	10stands 8"×5.6"×5	135	60-90	Ф17-24	Ф5.5-18	900-1050	1600×3
140m/sNo-twist 45° side cross model	10stands 8"×10	140	70-100	Ф17-24	Ф5.5-18	900-1050	1600×3
	10stands s8"×8 6" ×4	140	70-110	Ф17-24	Ф5.5-18	900-1050	1600×3 1600×2

 

Packaging & Shipping

Roughing/intermediate angle steel hot rolling mill  
             
Name:Housingless Mill "short stress  path"                             
Brand:Hangji
Original: China
Feature:
-- Long roll lifetime.                                                                
-- The roll gap neutrality better and easy to operate.              
-- Fast roll change, high automation efficiency etc.             
-- Short stress line model much better for wire rod              
   and bar production.        
 

 

Company Profile

Factory(WKD)

Professional Manufacturer and Service Solutions Provider For high-speed wire rod /rebar production Line
WKD with over 20 years experience in metallurgical industry, commits to high quality rolling process design and  hot rolling mill manufacturing for wire rod, bar,rebar, tmt bar and other special steel production line,especially good at high-speed line design,as well,comprehensive installation guidance service. 
As a high-tech enterprise with ISO9001 certification & EU, BV certification, "Hangji" brand is well known in China and overseas, with more than 10 patents for steel rolling mahines, Xi'an weikeduo has the steel Bar and Wire rod Research Center in Xi'an with a complete R & D, production and after-sales service system

Our Advantages

Quality assurance:

• WKD gurantees that all the goods supplied are completely new, technically advanced, high quality and the design, materials and manufacturing process are defectless, they conform to the technical performance required by the customer and can run safely.

•  WKD gurantees that the gurantee period of the goods supplied is 12 months after the date of signing the certificate of goods acceptance.

•  WKD gurantees that the goods supplied meet the requirements for the quality and technical performace specified during the gurantee period, if it is due to the responsibility of WKD that the goods supplied do not confirm to the requirements for the specified quality and technical performance, the buyer has the right to lodge the claim.

•  WKD gurantees that the technical documentation supplied is correct, complete and clear and conforms to the requirements for the design, inspection, installation, adjustment and maintance of the goods.

Other Products and service details:
 

***   Completely rolling mill solutions including layout design,rolling passes design,workshop building design,
production line setup and online equipment supply according to customer's requirements.
***   Experienced manufacturer for producing rolling mill,auxiliary equipment and machinery spare parts used in the scrap melting,casting and rolling mill production line. 
Such as rough/middle/finishing mills,laying head, vertical and side looper, flying shear, pinch roll ,cooling bed,PF line, TMT systems,melting furnace,CCM,heating furnace etc.)
***  Technical services and after sale technical supports,professional engineers available for overseas installation
 and maintenance .
***  Develop and improve the capacity or speed of existing running production line. 

After Sales Service

* Training how to install the machine, how to use the machine. Technical services and post-sale technical supports.
* Professional engineers available for overseas guiding installation and maintenance. . 
* Sufficient stock of spare parts 

Our Service

Pre-Sales Service:
* Inquiry and consulting support. 
* Sample testing support. 
* Visiting our Factory.
* Perfect rolling mill solutions including rolling passes design, production line setup, and workshop layout according to customer's requirements. 

After-Sales Service:
* Training how to instal the machine, training how to use the machine and commissioning.
* Engineers available to service machinery overseas.
* Timely spare parts supply

If you have any needs or interesting with our equipment,
please contact with me freely about more details and videos
.And Service all the time.!
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