• 300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
  • 300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
  • 300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
  • 300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
  • 300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
  • 300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line

300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line

Rolling Shape: Wire Rod
Product: Steel Billet
Roller Position: Vertical
Roller Number: Four-High
Layout: Single Stand
Type: Hot Rolling Mill
Customization:

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Basic Info.

Model NO.
WRM201906
Transport Package
Seaworthy Packing or as Customers′request
Specification
ISO9001, SGS, BV
Trademark
Hangji
Origin
Shaanxi, China
HS Code
8455213000
Production Capacity
30sets/Year

Product Description

300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
300,000tons Annual Capacity of Wire Rod Production Line
Summarize
1.Briefings: The production line produces hot rolled deformed bar. The main process is: raw materials of continuous casting billet is heated to a suitable temperature, by conveying roller feed into the roughing mill, intermediate rolling mill, pre-finishing mill, and ultimately produce a diameter of 6 ~16mm deformed bar products, after pressure feed, laying, cooling, wire rod is collected by coiler , then shipped to the bundling machine packaging into bundles, finally Labeling, weighting and storage.
2.Input Material:  130x130x12000mm    Continuous Casting Billet
Product steel grade :
High/low alloy steel, stainless steel, carbon steel.
3.Output Products: Φ6,8,10,12,14,16mm  deformed bar coil 
4.Annual Capacity: 300000 Tons/Year   
Process flow:
Finishing Mill trainPinch rollLaying headCoolingCollectingPackingLabelingWeightingStorage
5. Declaration
5.1  Each and every piece of the machinery we provide can be operated smoothly. The operating noise meets the national standard.
5.2  The supplier will provide technical support and guidance on site while the demander covering the cost.
5.3  The rolling line is compact and can be operated smoothly with low cost.


Main Equipment List
No. Equipment Qty. Remark
1 300 Disc & Drum shear mechanicals only 1set  
2 Looper 1set  
3 Optical Guide Setter
Standing platform around block mill with understructure
All air, oil & water pipelines on the block mill only
1set  
4 Entry & Exit Guides  1set  
5 Isolated Lubrication system for block mill stands with screw/gear pumps 1set  
6 Air-Oil lubrication system for seals & guides 1set  
7 6 Stand Block Mill including
6 Roll Stand cassettes
6 Bevel Gearboxes
Synchro Gearbox
Base Frame, Stand Supports, Couplings, Cobble box, Snap shear
Roll Mounting & Dismounting Tool
Base frame extension for 6 stand block
 
1set  
8 Water-oil centrifugal separator 1set  
9 Entry Pinch Roll mechanicals only 1set  
10 Emergency Tank for supply during power failure 1set  
11 Hydraulic Power pack for cover opening 1set  
12 Hydraulic Power pack for cylinders in roll stands
for roll balancing
1set  
13 Single Line Water Box for Wire Rod / TMT 8 sets  
14 High speed pinch rolls including motors / drives 1set  
15 Coil Laying head including motors /drives 1set  
16 First Segment of Coil cooling conveyor with solid rollers 4 sets  
17 Coil Handling System for 1.2 Tonne Coil 1set  
Equipment performance
parameters
Material specification Φ16~20mm
Material temperature >850ºC
Produce specification Φ5.5~16mm
The kinds of rolling steel Carbon steel, low alloy steel, high alloy steel, high-quality carbon structural steel
Speed of the exit of tenth frame 75m/s

 Equipment performance
The form of mill: Cantilever roller loop mill
The quantity of frame: ten (first~fifth frame are Φ200 mill,sixth~tenth frame are Φ150mill)
Design method:  top crossed 45°, ten frames concentrated transmission.
Size of roll loop:   Φ200 mill:(Φ210.5--Φ189.5)×Φ120.65×72mm
Φ150 mill:(Φ158.8-Φ142.9)×Φ87.76×62mm
Strength of rolling:     Φ200 mill:152kN
Φ150mill:107.8kN
Space of rolling:  Φ200 mill:2.86kNm
Φ150 mill:1.61kNm
Transmission motor:  DC motor
                  Power: 1600kW×three or 4500 kW AC inverter motor
                   Rotating speed: 1000~1300 r/min
                   Working rotary speed: 900~1100r/min
The speed ratio of mill group:
The number of frame Total speed ratio
No1  Φ200 mill 1.01206818
No2  Φ200 mill 0.80487113
No3  Φ200 mill 0.66878989
No4  Φ150 mill 0.40239947
No5  Φ150 mill 0.32262096
No6  Φ150  mill 0.25726428
No7  Φ150 mill 0.20520449
No8  Φ150 mill 0.16346826
No9  Φ150 mill 0.13058466
No10 Φ150 mill 0.10499989
Lubrication: thin oil concentration lubricated
            System oil pressure: 0.35~0.6MPa
            Consumption: 1500L/min
            Oil: Mobil 525
 Cleanliness: 10m
           Cooling for roll: water pressure: 0.6MPa
           Consumption: maximum is 10´30m3/h
           Hydraulic pressure system of protective cover:
           Working pressure: 20MPa
           System flow:  35 l/min
           Composition of machine: Φ200 mill(three),Φ150mill(seven), guild fittings, speed increasing box, support base, flap, waterproof slot, buffer tank, the protective cover, couplings and pipework of finishing mill.


300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line

300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line

Before sale: design the suitable machine based on the specific demands
Medium sale:
1.Based on customer's demand to offer moderate quotation project 2.Accept customers to visit our factory  
3.Help customer work out the schedule in china 
After-sale:
1.On-site training personnel 2.Appoint special aftersale service staff, arrived at the scene guide clients  installation and commission

300, 000 Tpy High Speed Steel Wire Rod Hot Rolling Mill Monoblock Stand Production Line
Xi'an Weikeduo Electrical & Mechanical Equiment Co., Ltd.
     With more than 20 years experience in metallurgical industry, The main business scope for the metallurgical machinery, high-speed gear box, hardened gear reducer. High-speed wire rod, bar, special steel rolling mill production line design, production, sales and installation; As well as for the aviation, steel, oil, electricity, coal mining machinery to provide intelligent re-manufacturing laser quenching, welding, cladding supporting processing, surface corrosion and wear-resistant alloy protective processor full set of technology development, services and applications. Crack detection of the equipment and spare parts, CMM measure and Gear detection. Products through the ISO9001 certification, the use of "Hangji" registered trademark of Shaanxi famous brand, with more than 10 patented technology, the establishment of a complete research and development, production and quality assurance system for high-tech enterprises.

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